|
The History of Eljer, Inc.
Eljer's
original location was Oakland, California, where flush valves were
manufactured. Shortly thereafter, a move was made to Newark, New Jersey,
where the firm manufactured a diaphragm-type flush valve with mediocre
success. In
1907 an old dinnerware plant was purchased in Cameron, West Virginia, and
converted into a sanitaryware plant. In the beginning, only a washout
closet bowl was produced. However, it was in this plant that the first
vitreous china tank was developed. Prior to the advent of the china tank,
copper-lined wood tanks were the vogue. Eljer
continued to grow, and in 1918 purchased a dinnerware pottery in Ford
City, Pennsylvania, located approximately 40 miles northeast of Pittsburgh
on the east bank of the Allegheny River. The Ford City area was
particularly well-suited for the production of plumbing fixtures because
of its abundance of raw materials; supply of fuel, such as natural gas and
coal; and easy access to transportation via railroad and Allegheny River.
The town of Ford City itself was originally founded by Captain John B.
Ford as the site of a P.P.G. plant. It was Captain Ford and John Wick who
built the pottery, now occupied by Eljer, back in 1897. The acquisition of
the Ford City pottery enabled Eljer to offer vitreous china fixtures for
every type installation; i.e., residential, commercial, industrial and
institutional. The Cameron, West Virginia, Plant continued in operation
until 1929 when the production of all vitreous china was consolidated at
Ford City. By this time, two of the longest tunnel kilns in the world for
the firing of chinaware were in operation at the Ford City Plant. In
the early 1940's, a large single deck kiln was installed in the plant.
Approximately ten years later, a larger triple deck kiln was installed. In
1956 a second plant was built adjacent to the original plant, greatly
increasing the production capacity of vitreous china products. This plant
contains three one-fire, single deck kilns, 354' long and one double deck
refire kiln, equally as long. Plant No. 2 has since been expanded with the
installation of a completely automated, direct-fire kiln, 175' in length.
In 1989 the Schenley Park Distribution Center and Plant #3 were added.
Today, Eljer Plumbingware's vitreous china facility in Ford City is one of
the largest and most modern of its type in the world.
The
original construction of what was to become the Salem, Ohio cast iron
manufacturing facility was completed in 1908.
The original plant contained 32,000 square feet.
The operation was quite crude, requiring brute strength to
accomplish most of the tasks. Castings
that today are finished using portable grinders were filed and chiseled by
hand. Enamel furnaces were heated with crude oil and the wooden
floors were prone to catch fire.
In
1914, the company was purchased by investors to form the National Sanitary
Company. By 1922 the floor space has been increased to 65,000 square feet.
In 1922 and again in 1928, the foundry was completely destroyed by fire,
but rebuilt with new equipment.
In
1929, the Eljer Company purchased the majority of the stock and the Salem
plant became Eljer Plumbingware Enamelware Division.
During World War II, the plant went into war production.
The plant produced castings for diesel engines, plumbing fixtures
for war housing, fabricated heavy machinery for war use, produced tool
castings and fabricated 1,000 lb. G.P. aerial bombs.
At
the close of the war, a $2.5 million expansion began to modernize the
foundry. In 1992, the first
robotic enameler was installed. Eljer, Inc. is one of the most prominent brand names in the plumbing fixtures industry. In addition to vitreous china and enameled cast iron, Eljer offers a complete line of quality plumbing fixtures made of acrylic. |